Motorcycle
Bearings,
Needle
Roller Bearings, Plain Bearings,
Stone Bushings, Thrust Bearings, High Temperature Bearings, High-Speed
Bearings and more bearing info...
Article on motorcycle bearings and other kind of
bearings by: Seamus Dolly
Since
Murphy or whoever it was, took credit for the round wheel, rolling
technology has changed somewhat.
Today,
friction whether static or dynamic, is reliant on bearings to
reduce motor or engine load. What is sometimes overlooked is the
inherent features and design of a bearings to reduce temperature
where it is not necessary.
The basic requirement is to reduce contacting surface areas. More
extreme requirements are to reduce vibration, reduce allotted
space required to house such a bearing, and extend their life.
Needle
roller bearings are used where the load is spread length ways,
and a typical or common application would be the “big end” bearings
of motorcycles.
Plain bearings are still used in the big ends, of cars and most
other crankshaft scenarios. The principle behind a plain bearing
is that the thinner a material is, the harder it is to compress
or displace it.
Plain bearings, often called bushings, can be “steel backed” with
a relatively thin coating of white metal applied to the bearing
contact surface. This would be the common type in the automotive
big end applications, and should a piece of offensive hard material
contaminate the oil, it can be safely embedded within the white
metal. Should it be small enough then it is not an issue.
More plain
bearings can be of a bronze base with impurities cast or sintered
into them. The purpose is to absorb oil or lubricant before application,
and become “self-lubricating, for a limited time anyway.
Many
years before the industrial revolution, bearings were made from
anything available that was considered appropriate. Timber, sometimes
from apple trees but not in any way exclusive to them, have been
used in windmills and water mills.
Indeed, stone bushings were not unusual. You’ve
heard of the more expensive watches been said to contain “X number
of Jewels”? The purpose of such jewels was to reduce friction
and associated loads. This would be a loose example of metal to
stone contact.
Thrust
bearings are designed to work through a different axis, and may
be ball-type, cylindrical roller type or a combination of both.
Taper roller bearings are an example.
High
temperature bearings have in-built allowance for expansion, or
to put it another way; they have more clearance.
High-speed
bearings often have “cages” made from non-metallic materials.
Typically, this material is tufnol or plastic.
Incidentally,
in low-speed, combustion-risk situations, the cages can be made
from brass as well. This is to help reduce any incidence of “sparking”
between the balls/rollers and the cage itself. The reason for
a cage in the first place, is to maintain distance between rollers/balls,
because it is only in the cases of high low to space ratios, where
no space is needed that cages are unnecessary and these are low
speed applications.
Other
low speed bearing/plain bushings are also “steel backed” with
a coating of P.T.F.E. or other plastic on them. Again, this is
to give some self lubrication properties, as well as to reduce
friction. P.T.F.E. happens to be excellent, as it has a low coefficient
of friction.
Bearing
failure is primarily due to misalignment and contamination. Of
course, there are many variables, such as instances where undue
load/other mechanical failure happens to be the case.
A
common cause of failure in the case of automotives, is lack of
oil or insufficient oil pressure. Absence of proper cooling, generally,
will bring excessive loads.
Bearing
failure is all too often due to improper installation or fitting
practices. Indeed, bearings can be “on the way out” almost immediately.
Induction coil heaters are readily available from manufacturers
to ease the fitting operation, and spare the bearings undue trauma.
Mechanical shock from abuse with a hammer has destroyed many new
bearings and they are destined to fail, as little actual work
will verify. Indeed, I’ve seen a case where a six-year old machine
was overdue some maintenance, and got new bearing fitted six times
in six months. It would have been best to leave it overdue; such
was the fitting skill of the men involved.
Even without the hammer, contamination while fitting, poses massive
problems. Allowing foreign bodies to migrate into the bearing
will have a detrimental effect.
Once
fitted even, contaminants from its oil/grease/air supply can make
running conditions unbearable. Clean lubricants and environments
are the answer, and in the specific case of oil; clean filters,
lines and the oil itself, will provide an up-time saving.
| About
the Author: Seamus Dolly is the webmaster at www.CountControl.com
and his background is in engineering. |